Ampoule Filling And Sealing Machine For Nigerian Pharma Industries
Ampoule Filling And Sealing Machine Details
Nigeria is rapidly emerging as a hub for pharmaceutical manufacturing, driven by growing demand in healthcare, life sciences, and biotechnology sectors. To meet stringent global quality standards, Nigerian pharmaceutical companies in Lagos, Abuja, Port Harcourt, Kano, Ibadan, and Onitsha are increasingly investing in high-performance packaging machinery.
One such vital equipment is the Ampoule Filling and Sealing Machine, designed to ensure safe, precise, and contamination-free packaging of injectable liquids.
Why Ampoule Filling and Sealing Machines are Essential in Nigeria
In the pharmaceutical industry, sterility and accuracy are non-negotiable. Ampoules – small sealed glass containers – are widely used for storing injectable drugs, vaccines, and life-saving solutions.
The Ampoule Filling and Sealing Machine ensures that every ampoule is filled with utmost precision and sealed hermetically, preventing contamination and preserving the medicine’s effectiveness.
For pharmaceutical manufacturers in Nigeria, this machine offers:
✅ High-speed production for meeting growing market demand.
✅ Consistent accuracy with ±1% filling tolerance.
✅ GMP-compliant design ensuring safety and hygiene.
✅ Scalable output – available in 4, 6, and 8 head models to match production needs.
✅ Cost-effectiveness – minimizes wastage and reduces labor dependency.
Working Principle of the Machine
The ampoule filling and sealing machine operates in a synchronized sequence to ensure flawless performance:
Ampoule Loading – Empty ampoules are loaded onto the in-feed tray.
Pre-Gassing – Nitrogen is introduced before filling to maintain sterility.
Filling Operation – Diving nozzles ensure spillage-free and foam-free liquid filling.
Post-Gassing – Nitrogen is flushed after filling to preserve product stability.
Sealing – Ampoules are sealed using draw jaw sealer and pusher mechanism.
Collection – Sealed ampoules are pushed into trays for packing.
This automated sequence ensures zero contamination, precise filling, and durable sealing – crucial for Nigeria’s pharma exporters and local drug manufacturers.
Salient Features
The Ampoule Filling and Sealing Machine is packed with advanced features to suit Nigerian pharmaceutical companies:
✅ cGMP compliant design for regulatory approval.
✅ No Ampoule – No Filling System prevents wastage.
✅ Special gear motor & worm gear box for superior synchronization.
✅ SS 304 frame construction for durability.
✅ SS 316L contact parts to prevent corrosion & contamination.
✅ Foam-free & spillage-free filling with diving nozzles.
✅ Output range: 60 to 160 ampoules/min depending on model.
✅ In-feed & Out-feed trays for smooth material flow.
✅ Counting system for efficient production management.
✅ Emergency stop button ensuring operator safety.
✅ Pre & Post gassing system for product sterility.
Technical Specifications
| Model | TGAFS-60 | TGAFS-120 | TGAFS-180 |
|---|---|---|---|
| Machine Name | Four Head Ampoule Filling & Sealing Machine | Six Head Ampoule Filling & Sealing Machine | Eight Head Ampoule Filling & Sealing Machine |
| Output | 60 ampoules/min | 120 ampoules/min | 160 ampoules/min |
| Filling Accuracy | ±1% | ±1% | ±1% |
| Filling Range | 1 ml – 10 ml | 1 ml – 10 ml | 1 ml – 10 ml |
| No. of Heads | 4 | 6 | 8 |
| Power Requirement | 230V, Single Phase, 50 Hz | 230V, Single Phase, 50 Hz | 230V, Single Phase, 50 Hz |
| Electrical Supply | 1 HP | 1.5 HP | 2 HP |
| Ampoule Size | 1 ml – 10 ml | 1 ml – 10 ml | 1 ml – 10 ml |
| Net Weight | 350 kg | 450 kg | 500 kg |
| Dimensions (L×W×H) | 1250 × 1180 × 1250 mm | 1590 × 1180 × 1250 mm | 1850 × 1200 × 1300 mm |
| Country of Origin | Made in India | Made in India | Made in India |
Add-On Features
? PLC with HMI interface for advanced automation.
? Toughened glass or acrylic safety cabinet for operator safety.
? Advanced counting & monitoring system for production tracking.
Applicable Industries in Nigeria
This machine is indispensable in industries where sterile liquid packaging is required:
Pharmaceuticals – Injectable drugs, vaccines, antibiotics, vitamin supplements.
Healthcare & Biotechnology – Clinical trial samples, research drugs.
Veterinary Medicine – Animal vaccines & injectable drugs.
Chemical Industry – Laboratory chemicals, industrial injectables.
Benefits for Nigerian Manufacturers
? High productivity – Meets increasing demand for injectable drugs in Nigeria.
? Cost savings – Reduces manual handling & product wastage.
? Compliance-ready – Meets international cGMP & WHO guidelines.
? Export advantage – Suitable for companies in Lagos & Port Harcourt exporting to Africa & Europe.
⚙️ Scalable models – Choose from 4, 6, or 8 head configurations based on demand.
Why Nigerian Pharma Companies Trust This Machine
Durability in Tropical Climate: Built with SS316L, resistant to humidity & corrosion.
Precision Engineering: Ensures sterility – crucial for WHO-prequalified facilities in Nigeria.
Ease of Use: Simple in-feed & out-feed tray system for faster operations.
Expandable Production: From 60 ampoules/min (ideal for startups) to 160 ampoules/min (for large-scale pharma plants).
Conclusion
The Ampoule Filling and Sealing Machine is a must-have for Nigerian pharmaceutical manufacturers aiming to achieve precision, sterility, and scalability. With availability in 4 head, 6 head, and 8 head models, it provides the flexibility to cater to both medium-scale and large-scale pharma units.
Whether your facility is in Lagos (pharma hub), Abuja (healthcare market), Port Harcourt (oil & chemical city), Kano (manufacturing hub), or Ibadan (industrial city) – this machine ensures global standard packaging at competitive costs.
By investing in this technology, Nigerian companies can increase production efficiency, comply with international quality standards, and strengthen their position in both local and export markets.