Advanced Liquid & Syrup Manufacturing Plants For Pharmaceutical Production
Liquid And Syrup Manufacturing Plants Details
Revolutionizing Pharmaceutical Liquid Production in Nigeria
Technogen Enterprise, headquartered in Ahmedabad, Gujarat, India, is a global leader in the design, manufacture, and export of advanced Liquid and Syrup Manufacturing Plants. Our cutting-edge systems are engineered to produce a wide spectrum of oral dose liquids, including syrups, suspensions, solutions, emulsions, linctuses, drops, and elixirs. Built for efficiency, safety, and precision, these plants enable pharmaceutical manufacturers in Nigeria to achieve unmatched product quality while adhering to strict international standards.
With growing demand for high-quality oral liquids, pharmaceutical companies require manufacturing plants that minimize manual handling and contamination risk. Technogen Enterprise meets these demands with state-of-the-art engineering, ensuring clean operations, high throughput, and compliance with global pharmaceutical regulations.
Why Choose Technogen Enterprise Liquid Manufacturing Plants?
Our liquid manufacturing plants are designed with a focus on quality, operational efficiency, scalability, and regulatory compliance, offering Nigerian pharmaceutical manufacturers a competitive edge.
1. Uncompromising Quality
All product contact parts are fabricated from SS 316, ensuring excellent corrosion resistance and chemical inertness.
Non-contact parts are made of SS 304, offering structural integrity, durability, and easy maintenance.
All vessels adhere to ASME SEC VIII DIV 1 standards for pressure design.
Gaskets are USFDA-approved food-grade silicone, preventing contamination.
2. Enhanced Operational Efficiency
Automated mixing, heating, cooling, and filtration reduces human error and manual intervention.
Precise VFD control and digital temperature controllers ensure consistent batch quality.
Integrated systems minimize downtime and maximize throughput.
3. Scalable Capacities
Plants are available from 50 Litres to 20,000 Litres, accommodating startups to large-scale pharmaceutical manufacturers.
4. Global Compliance
Designed to meet cGMP, USFDA, and international regulatory requirements.
CIP/SIP ready for automated cleaning and sterilization, reducing contamination risks.
Core Components of Technogen Liquid/Syrup Manufacturing Plants
| Component | Key Features |
|---|---|
| Syrup Manufacturing Vessel (Jacketed) | 1000 L working capacity, SS 316 contact parts, bottom-mounted propeller agitator, double mechanical seal, CIP/SIP ready, precise temperature control. |
| Sugar Melting Vessel (Jacketed) | 750 L working capacity, rapid sugar dissolution, jacketed for controlled heating, electronic water sensor for mechanical seal protection. |
| Storage Vessel (Non-Jacketed) | 1000 L capacity, maintains homogeneity, propeller agitation for suspensions, ready for sampling and QC. |
| SS Filter Press (Zero Hold-Up) | 14" x 12 plates, filters 10-15 micron, minimizes product loss, ensures high clarity. |
| Inline Sugar Syrup Filter | 100 L capacity, removes impurities, SS 316 construction, portable with castor wheels. |
| Standard Control Panel | Centralized operation, VFD for motors, optional PLC & HMI touchscreen, emergency stop included. |
| Working Platform | SS dimpled plate, SS railing, safe access to all vessels. |
| Transfer Pump (Lobe Pump) | Hygienic product transfer, gentle handling, SS 316 contact parts. |
| Optional In-Line Homogenizer | SS 316, rotor/stator design, ensures uniform particle size, 7.5 HP motor. |
Key Advantages of Our Liquid & Syrup Manufacturing Plants
Jacketed Vessels: Precise heating/cooling, faster processing, and uniform temperature distribution for consistent product quality.
CIP/SIP Capability: Automated cleaning and sterilization reduce contamination risk and maintain cGMP compliance.
High-Efficiency Mixing: Bottom-mounted propeller agitators ensure homogeneity and prevent settling of particles.
Double Cartridge Water-Cooled Mechanical Seals: Prevent product leakage and contamination, ensuring integrity.
Zero Hold-Up Filter Press: Maximizes yield, minimizes product loss, and achieves superior clarity.
Scalable Design: Plants suitable for varying production volumes, from small batches to large-scale operations.
Step-by-Step Manufacturing Process
Sugar Syrup Preparation – Granulated sugar is dissolved in water in the Sugar Melting Vessel. Pre-filtering is done via the Inline Sugar Syrup Filter for removal of impurities.
Active Ingredient Addition & Mixing – APIs and excipients are added into the Syrup Manufacturing Vessel, mixed homogenously using bottom-mounted propeller agitators. Optional In-Line Homogenizer ensures uniform particle size and stable emulsions.
Final Filtration – Filter press removes any particulates, achieving clear, high-quality liquid ready for storage.
Storage & Quality Control – Non-jacketed storage vessel maintains homogeneity and enables sampling for QC testing.
Cleaning & Sterilization – CIP/SIP systems ensure complete hygiene, reducing downtime and preventing contamination.
Technical Specifications
Syrup Manufacturing Vessel (Jacketed) – 1000 L
| Specification | Details |
|---|---|
| Gross Capacity | 1200 L |
| Working Capacity | 1000 L |
| Vessel Material (Contact) | SS 316 |
| Vessel Material (Non-Contact) | SS 304 |
| Vessel Type | Vertical, cylindrical with welded top & bottom dish |
| Jacket Material | SS 304 |
| Jacket Pressure | Working: 3 kg/cm², Hydro Test: 4.5 kg/cm² |
| Agitator | Bottom-mounted propeller, 175 mm OD, 500-900 RPM |
| Mechanical Seal | Double cartridge, water-cooled TC vs TC |
| Surface Finish | Internal: 240 Grit, External: Satin |
| CIP/SIP | Yes |
| Nozzles/Valves | Manhole, product inlet/outlet, safety valve, air vent, dynamic spray ball |
| Motor | 3 HP, AC with VFD control |
| Temperature Control | Digital Temperature Controller |
Sugar Melting Vessel (Jacketed) – 750 L
| Specification | Details |
|---|---|
| Gross Capacity | 1000 L |
| Working Capacity | 750 L |
| Vessel Material (Contact) | SS 316 |
| Vessel Material (Non-Contact) | SS 304 |
| Agitator | Bottom-mounted propeller, 500-900 RPM |
| Mechanical Seal | Double cartridge, water-cooled TC vs TC |
| Motor | 5 HP, AC with VFD control |
| Jacket Pressure | Working: 3 kg/cm², Hydro Test: 6 kg/cm² |
| CIP/SIP | Yes |
| Safety Feature | Electronic water sensor stops agitator if seal water stops |
Storage Vessel (Non-Jacketed) – 1000 L
| Specification | Details |
|---|---|
| Gross Capacity | 1200 L |
| Working Capacity | 1000 L |
| Vessel Material | SS 316 (contact), SS 304 (non-contact) |
| Agitator | Bottom-mounted propeller, 500-900 RPM |
| Mechanical Seal | Double cartridge, water-cooled TC vs TC |
| Motor | 3 HP, AC |
| CIP/SIP | Yes |
| Surface Finish | Internal: 240 Grit, External: Satin |
SS Filter Press (Zero Hold-Up) – 14" x 12 Plates
| Specification | Details |
|---|---|
| Filtration Area | 1.18 m² |
| Particle Removal | 10-15 micron |
| Plates & Screens | 12 plates, 16 screens, 1.6 mm thick |
| Pump | Lobe pump, 2 HP, TC vs TC mechanical seal |
| Material | Contact: SS 316, Non-contact: SS 304 |
| Trolley | SS 304 with castor wheels |
Inline Sugar Syrup Filter – 100 L
| Specification | Details |
|---|---|
| Vessel Material | SS 316 |
| Capacity | 100 L |
| Inlet/Outlet | 40 mm TC |
| Filtration | Removes particulate impurities |
| Mobility | Castor wheels for portability |
| Surface Finish | Internal: 240 Grit, External: Satin |
Control Panel
| Specification | Details |
|---|---|
| Panel Material | SS 304 Sheet |
| VFD | For 3 HP agitator motors |
| Optional | PLC with HMI touchscreen, Load Cell |
| Safety | Emergency Stop included |
Scope of Supply
Complete Liquid/Syrup Manufacturing Plant (1000 Litre standard)
Syrup Manufacturing Vessel & Sugar Melting Vessel
Storage Vessel (Non-Jacketed)
SS Filter Press & Inline Sugar Syrup Filter
Standard Control Panel & Working Platform
Transfer Pump (Lobe Pump)
Optional: In-Line Homogenizer, Load Cell
Client Responsibilities:
Steam, condensate, and water connections
Electrical connections for agitator motors
Providing bulbs for vessel lighting
Partner with Technogen Enterprise
Technogen Enterprise is committed to delivering high-efficiency, high-quality, and fully compliant liquid and syrup manufacturing solutions for Nigeria’s pharmaceutical sector. Our plants ensure superior product quality, operational efficiency, and compliance with international standards.
Contact Us:
Enhance your pharmaceutical liquid production capabilities. Connect with Technogen Enterprise to discuss your requirements and receive a personalized consultation for your Liquid and Syrup Manufacturing Plant.