Multi-Head Rotary Vial Cap Sealing Machine In Nigeria

High-Performance Multi-Head Vial Cap Sealing Machine

Technogen Enterprise, a leading manufacturer, supplier, and exporter, introduces the Multi-Head Rotary Vial Cap Sealing Machine, designed for the precise and sterile packaging of pharmaceutical injectables. This advanced equipment is ideal for securing vaccines, antibiotics, hormones, oncology drugs, and biologics in Nigeria’s pharmaceutical production hubs, including Lagos (Apapa, Ikeja), Abuja (Gwarinpa, Jabi), Kano, Port Harcourt, Kaduna, and Ibadan.

Engineered for reliability, speed, and compliance, our vial sealing machines are compatible with 13mm, 20mm, and 32mm caps and suitable for isolator installations and contamination-controlled environments. With the No Vial – No Capping mechanism and Gradual Pressure Sealing (GPS) system, each vial is sealed hermetically, wrinkle-free, and tamper-proof.

These machines are perfect for high-speed pharmaceutical production, meeting industrial demands in both large-scale and mid-scale manufacturing facilities.

Key Features

• No Vial – No Capping System: Prevents cap wastage and ensures efficiency.

• Gradual Pressure Sealing (GPS): Applies progressive pressure for wrinkle-free, secure closure.

• Low Particle Generation: Suitable for sterile and GMP-compliant environments.

• Compact & Modular Design: Space-efficient design for pharmaceutical lines in Lagos, Abuja, Port Harcourt, and Kano.

• Quick Changeover: Facilitates fast batch transition with minimal downtime.

• Stainless Steel Contact Parts (AISI 304): Ensures hygiene and long-lasting performance.

• Safety Clutch System: Automatic shutdown in case of vial overturning or jamming.

• Adjustable Sealing Pressure: Supports multiple flip-off and tear-off cap sizes.

• CE-Certified Components: Reliable electronics, gear motors, and gearboxes for high-speed operations.

• Production Counter: 6-digit inbuilt counter for monitoring output and quality control.

• Vibrator Bowl Cap Feeding: Ensures continuous and smooth supply of caps to the machine.

Applications in Nigeria

The Vial Cap Sealing Machine is used extensively across multiple pharmaceutical and biotech sectors, including:

• Pharmaceutical Manufacturing: Vaccines, injectables, antibiotics, hormones, oncology drugs.

• Biotechnology: Biologics, biosimilars, advanced therapeutics.

• Veterinary Healthcare: Animal vaccines and injectable solutions.

• Diagnostics & Laboratory Products: Reagents, diagnostic kits, chemical vials.

• Cosmetics & Specialty Chemicals: Serums, essential oils, liquid formulations.

These machines are optimized for industrial clusters and hubs in Lagos, Kano, Abuja, Port Harcourt, Kaduna, Onitsha, and Ibadan, supporting both medium-scale and high-volume production.

Technical Specifications

Optional Add-On Features

• Toughened Glass / Acrylic Safety Cabinet: Protects operators and maintains sterile conditions.

• Tower Light System: Color-coded indicator for running, standby, error, or emergency stop.

• Automatic Sealing Head Adjustment: Up-and-down movement for fast changeover.

• Pneumatic Sealing Head & Viton Rollers: Provides consistent sealing and wrinkle-free closure.

• In-Feed Rejection System: Rejects vials with raised stoppers or improper placement.

• Swing Conveyor at Infeed Side: Ergonomic handling reduces operator fatigue.

• Vision Inspection System: Detects misaligned or missing caps for zero-defect batches.

• Online Pneumatic Product Rejection: Removes defective vials without halting production.

• 21 CFR Part 11 Compliance: Ensures electronic records and audit readiness.

• Vacuum-Assisted Rejection System: Efficient for high-speed applications.

Advantages for Nigerian Pharmaceutical Production

• High-Speed Operations: 120–350 vials per minute for small and large-scale facilities.

• Sterile & Tamper-Proof: Hermetic sealing ensures product integrity.

• Flexible & Adaptable: Handles multiple cap sizes with quick changeover.

• Durable Construction: Stainless steel design withstands continuous industrial use.

• Regulatory Compliance: cGMP, WHO, and FDA-ready design for local and export markets.

• Operator Safety: Safety clutch, enclosures, and emergency stop for zero-risk operations.

• Precision Engineering: Smooth, reliable motion ensures wrinkle-free sealing every time.

Technogen Enterprise’s Multi-Head Rotary Vial Cap Sealing Machine supports pharmaceutical manufacturing in Nigeria’s top industrial hubs such as Lagos, Abuja, Port Harcourt, Kano, Kaduna, Ibadan, and Onitsha, delivering precision, compliance, and productivity for injectable drug production lines.