Automatic External Ampoule Washing Machine For Nigeria

Technogen Enterprise is a trusted manufacturer, supplier, and exporter of high-quality Automatic External Ampoule Washing Machines, designed to meet the stringent hygiene and operational requirements of Nigerian pharmaceutical manufacturers. The TGAW-250RE model is specifically engineered to clean the external surface of ampoules ranging from 1 ml to 5 ml, ensuring a pristine finish suitable for injectable formulations.

Using a rotary continuous motion principle, this machine integrates precise engineering and robust design to deliver consistent cleaning performance. It is ideal for pharmaceutical production hubs in Lagos, Aba, Port Harcourt, Kaduna, Ibadan, and Enugu, where efficiency and compliance with CGMP standards are critical.

The machine features four dedicated washing stations, allowing sequential cleaning of ampoules with tap water, optional detergent wash, and final drying with both blowing and hot air. This ensures no water droplets remain on the ampoule surface, achieving optimum hygiene and readiness for further processing.

Key Features and Benefits

The Automatic External Ampoule Washing Machine is designed to deliver high precision, operational efficiency, and ease of use for Nigerian pharmaceutical manufacturers:

• CGMP-Compliant Design: Guarantees compliance with international hygiene and production standards.

• Robust SS 304 Construction: Machine body ensures durability, corrosion resistance, and long-term reliability.

• Rotary Continuous Motion: Provides uniform and thorough cleaning of ampoule exteriors.

• Four-Stage Washing Sequence: Includes tap water, optional detergent wash, and dual air drying for perfect results.

• Efficient Loading & Unloading: Tray system allows smooth ampoule handling with minimal manual intervention.

• Independent Worm Gearbox with Gear Motor: Ensures consistent rotary motion and smooth operation.

• Two SS 316L Tanks (50 L each): Equipped with horizontal multistage centrifugal pumps for high-efficiency washing.

• Variable Frequency Drive (VFD): Allows precise speed regulation based on ampoule size and washing requirements.

• Heater Blocks (3 x 1 KW): Maintains optimal water temperature for effective cleaning.

• Blower System: Ensures complete drying of ampoules after washing.

• Optional Detergent Wash: For heavily soiled ampoules requiring extra cleaning.

• PLC with HMI Interface: Simplifies control, monitoring, and adjustment of washing operations.

• Swiss Air Heating System (Optional): Provides precise temperature control for final drying.

Washing Operation Sequence

The TGAW-250RE Automatic External Ampoule Washing Machine operates as follows:

1. Ampoule Loading: Ampoules are fed via the loading tray and spaced correctly using a feed worm.

2. Rotating Wheel Washing: Ampoules are received on the rotating wheel equipped with two washing stations:

   • Station 1: Tap water wash; optional detergent for heavy dirt.

   • Station 2: Tap water wash for final cleaning.

3. Outfeed Drying: On the final exit feed worm, ampoules pass through two stations combining blowing dry air and hot air to ensure no water droplets remain.

This sequence guarantees a spotless and dry external surface for 1–5 ml ampoules, suitable for further filling, sterilization, or packaging processes in Nigerian pharmaceutical production lines.

Technical Specifications

Applications in Nigeria

The Automatic External Ampoule Washing Machine is widely used in Nigerian pharmaceutical manufacturing for:

• Injectable Pharmaceuticals: Ampoules for vaccines, insulin, and other sterile formulations.

• Cosmetics & Biotechnology: Small-volume glass containers requiring high hygiene standards.

• Industrial Hubs: Ideal for high-output pharmaceutical plants in Lagos, Aba, Port Harcourt, Kaduna, Ibadan, and Enugu.

It is particularly suitable for high-speed operations, offering a balance of efficiency, hygiene, and automation, which is crucial for pharmaceutical and biotech industries in Nigeria.

Why Choose Technogen Enterprise for Nigeria

1. Local Expertise: Machines tailored to Nigerian industrial requirements and environmental conditions.

2. Durability & Reliability: Robust construction using SS 304 and SS 316L ensures long-term performance.

3. High Productivity: Wash up to 250 ampoules per minute, optimizing production efficiency.

4. Regulatory Compliance: CGMP-compliant design and optional 21 CFR Part 11 standards for electronic records.

5. Customizable Options: Optional detergent wash, Swiss air heating system, and PLC-HMI interface for enhanced control.

6. After-Sales Support: Technical support and maintenance services available across Nigerian industrial hubs.

7. Safety & Hygiene: Polycarbonate covers, precise temperature and pressure interlocks, and aseptic design ensure operator safety and product integrity.

Advantages for Nigerian Businesses

• High Throughput: Efficiently washes up to 250 ampoules per minute.

• Superior Hygiene: Multi-stage washing and drying ensure pharmaceutical-grade cleanliness.

• Energy & Water Efficiency: Optimized tanks, pumps, and optional water recycling reduce operational costs.

• Versatility: Handles various ampoule sizes (1–5 ml) with minor change parts.

• Automation Ready: PLC-HMI, variable frequency drives, and blower system improve production line efficiency.

• Operational Safety: Interlocks and CE-certified electrical components ensure safe operation.

Conclusion

For Nigerian pharmaceutical manufacturers seeking high-performance, reliable, and fully automated ampoule washing solutions, the TGAW-250RE Automatic External Ampoule Washing Machine from Technogen Enterprise is an ideal choice. Designed for industrial hubs in Lagos, Aba, Port Harcourt, Kaduna, Ibadan, and Enugu, it combines rotary motion precision, multi-stage washing, advanced drying systems, and automation to deliver unmatched efficiency and hygiene.

Upgrade your pharmaceutical production line today with Technogen Enterprise’s TGAW Series, engineered for superior cleaning, high throughput, and regulatory compliance for the Nigerian pharmaceutical industry.