Automatic Rotary Ampoule Washing Machine For Nigeria

Technogen Enterprise is a trusted manufacturer, supplier, and exporter of high-quality Automatic Rotary Ampoule Washing Machines designed for pharmaceutical and injectable formulation plants across Nigeria. The TGAW-R series is engineered to clean both the internal and external surfaces of ampoules using a rotary continuous motion system, ensuring consistent and hygienic results suitable for sterile production environments.

This machine is particularly suitable for pharmaceutical manufacturing hubs in Lagos, Aba, Port Harcourt, Kaduna, Ibadan, and Enugu, supporting medium to high-volume ampoule production. The state-of-the-art gripper system holds each ampoule by the neck, inverts it during washing, and releases it vertically onto the outfeed starwheel, ensuring safe handling without contamination.

With 6 dedicated washing stations inside a protective dome, the machine offers:

• Internal cleaning: 3 water washes (Recycled Water, Purified Water, WFI Water) and 3 air washes.

• External cleaning: 1 water wash and 1 air wash.

This ensures complete cleaning and drying, maintaining compliance with CGMP standards and reducing manual labor.

Salient Features

The Automatic Rotary Ampoule Washing Machine combines precision, hygiene, and automation for Nigerian pharmaceutical manufacturers:

• CGMP Compliant Design: Meets Good Manufacturing Practice standards.

• Visible Washing Process: Transparent dome allows operators to monitor the washing cycle.

• Infeed Turntable: Smooth vial feeding to washing stations, improving operational efficiency.

• Independent Worm Gearbox & Motor: Separate drives for main machine and conveyor ensure smooth operation.

• Servo-Driven / Mechanical Cam Wash Nozzles: Provides precise cleaning for each ampoule.

• Recycled Water Heater with Temperature Controller: Maintains optimal wash temperature.

• Three-Water Wash System: Recycled Water, Purified Water, and WFI Water followed by sterile compressed air.

• Filtration System: High-quality filtration for Purified water, WFI water, recycled water, and air.

• Pressure & Temperature Monitoring: Interlocked systems ensure safe operation and consistent performance.

• Aseptic Diaphragm Valves: Hygienic control of air and water flow.

• AISI 316L Construction: All critical contact parts and piping are made from stainless steel, orbital welded, and electro-polished for maximum hygiene.

• Vapour Exhaust System: Drains condensate efficiently (ducting provided by customer).

• Optional Auto Drain Facility: At the end of each batch for easier cleaning.

• Polycarbonate Covers: Protect washing station and outfeed, ensuring aseptic conditions.

• PLC with Touchscreen HMI: User-friendly control for operation and monitoring.

Add-On Features

To meet advanced automation and regulatory requirements, the machine can be optionally equipped with:

• 21 CFR Part 11 Compliance: Ensures electronic records and signature integrity.

• Air Flushing with Auto Tank Draining System: Enhances operational efficiency and hygiene.

Technical Specifications

Applications in Nigeria

The TGAW-R Automatic Rotary Ampoule Washing Machine is ideal for pharmaceutical manufacturers in Nigeria, supporting:

• Injectable and Parenteral Formulations: Ampoules for vaccines, insulin, and sterile medicines.

• Biotech & Research Laboratories: Vials requiring sterile internal and external surfaces.

• Industrial Hubs: High-volume production in Lagos, Aba, Port Harcourt, Kaduna, Ibadan, and Enugu.

Its design supports medium-to-high throughput operations, improving efficiency, hygiene, and compliance with pharmaceutical standards.

Advantages for Nigerian Businesses

• High Throughput: Cleans up to 240 ampoules per minute depending on ampoule size.

• Complete Hygiene: Multi-stage internal and external washing and drying ensures sterile surfaces.

• Energy & Water Efficiency: Optimized tank and pump system reduces operational costs.

• Versatility: Handles ampoules from 2 ml to 100 ml with minimal adjustments.

• Automation Ready: PLC-HMI interface, gripper system, and automated washing ensure minimal manual labor.

• Operational Safety: Interlocked pressure and temperature monitoring, polycarbonate covers, and CE-certified components protect operators.

Why Choose Technogen Enterprise for Nigeria

1. Local Expertise: Machines designed for Nigerian industrial and environmental conditions.

2. Durable Construction: AISI 316L and SS 304 materials ensure long service life.

3. High Efficiency: Up to 240 ampoules per minute, optimizing production lines.

4. Regulatory Compliance: CGMP-compliant design with optional 21 CFR Part 11 certification.

5. Customizable Options: Optional air flushing, auto-drain system, and additional automation features.

6. After-Sales Support: Training, installation, and maintenance available in Lagos, Aba, Port Harcourt, Kaduna, and Ibadan.

7. Safety & Hygiene: Transparent dome, interlocks, and aseptic design ensure safe operation and product integrity.

Conclusion

The TGAW-R Automatic Rotary Ampoule Washing Machine by Technogen Enterprise is a high-performance, reliable, and fully automated solution for Nigerian pharmaceutical manufacturers. With multi-stage internal and external washing, rotary continuous motion, and advanced automation, it ensures sterile ampoules ready for injectable formulations.

Ideal for industrial hubs in Lagos, Aba, Port Harcourt, Kaduna, Ibadan, and Enugu, it combines hygiene, speed, and regulatory compliance, making it an essential investment for pharmaceutical production lines in Nigeria.