Automatic Rotary Vial Washing Machine For Nigeria
Automatic Rotary Vial Washing Machine Details
Technogen Enterprise is a leading manufacturer and supplier of highly efficient Automatic Rotary Vial Washing Machines, specifically designed for pharmaceutical and injectable formulation plants in Nigeria. This machine provides a continuous rotary motion washing system for both the internal and external surfaces of vials, ensuring high levels of cleanliness and compliance with industry standards.
Ideal for pharmaceutical manufacturing hubs such as Lagos, Aba, Port Harcourt, Kaduna, and Ibadan, this rotary vial washer combines advanced automation with durable construction, delivering reliable performance in high-volume production environments. Its state-of-the-art gripper system holds the vial by the neck, inverts it through multiple internal and external washing cycles, and releases it upright at the outfeed starwheel, ensuring seamless and hygienic handling.
With 6 dedicated washing stations inside a protective dome, the machine performs:
3 internal water washes: Recycled Water, Purified Water (DM), and WFI Water.
3 internal air washes for optimal drying and sterilization.
External cleaning: 1 water wash and 1 air wash for a spotless vial exterior.
This makes the machine suitable for vials ranging from 2 ml to 100 ml, covering most pharmaceutical and injectable container requirements in Nigeria.
Key Features and Benefits
Our Automatic Rotary Vial Washing Machine combines precision, safety, and ease of operation for Nigerian pharmaceutical manufacturers:
CGMP Compliant Design: Ensures adherence to Good Manufacturing Practices.
Visible Washing Process: Transparent covers allow operators to monitor the washing process.
Infeed Turntable: Smooth vial feeding into the washing station, improving line efficiency.
Independent Worm Gearbox & Motor: Separate drives for main machine and conveyor enhance reliability.
Servo-Driven / Mechanical Cam Nozzles: Ensure precise and consistent cleaning for each vial.
Water Heater with Temperature Controller: Maintains optimal temperature for recycled water wash.
Three-Water Washing System: Recycled Water, Purified Water (DM), and WFI Water followed by sterile compressed air.
Filtration System: Purified water, WFI water, recycled water, and air are filtered for high hygiene standards.
Pressure and Temperature Monitoring: Transmitters with interlock ensure safe operation.
Aseptic Diaphragm Valves: Provide hygienic control of water and air media.
SS 316L Construction: All contact parts, piping, and fittings are made from high-grade stainless steel, orbital welded and electro-polished for maximum hygiene.
Vapour Exhaust System: Condensate is safely drained via ducting (customer-supplied).
Auto Drain Facility: Optional feature at end-of-batch for efficient cleaning.
Polycarbonate Covers: Protect washing station and outfeed, maintaining aseptic conditions.
PLC with Touchscreen HMI: User-friendly interface for monitoring and controlling the process.
Add-On Features
To meet the growing automation and compliance demands of Nigerian pharmaceutical industries, the machine can be equipped with:
Stand-Alone Siliconisation System: For specialized vials requiring silicon coating.
21 CFR Part 11 Compliance: Ensures electronic records and signatures meet regulatory requirements.
Pneumatic Vial Lifting Device: Reduces operator fatigue and streamlines vial loading.
Pre-Inspection Table: With top glass and lighting for visual inspection of vials.
Air Flushing with Auto Tank Draining: Enhances operational efficiency and hygiene.
Technical Specifications
| Parameter | TGVW-120-R | TGVW-240-R |
|---|---|---|
| Speed | 120 Vials/Minute (depending on vial size) | 240 Vials/Minute (depending on vial size) |
| Dimensions (L x W x H) | 2130 mm x 1650 mm x 1500 mm | 2650 mm x 1850 mm x 1550 mm |
| Number of Washing Stations | 15 (3 Grippers per station) | 20 (3 Grippers per station) |
| Direction | Left to Right | Left to Right |
| Vial Diameter | 14 mm to 55 mm | 14 mm to 55 mm |
| Vial Height | 30 mm to 110 mm | 30 mm to 110 mm |
| Vial Neck Sizes | 13 mm, 20 mm, 32 mm | 13 mm, 20 mm, 32 mm |
| Vial Sizes | 2 ml to 100 ml | 2 ml to 100 ml |
| Contact Parts | Stainless Steel 316L | Stainless Steel 316L |
| Electrical Input | 440 V, 3 Phase, 50 Hz | 440 V, 3 Phase, 50 Hz |
| Type of Washing | Continuous Rotary Motion | Continuous Rotary Motion |
| Internal Wash | 3 Water + 3 Air | 3 Water + 3 Air |
| External Wash | 1 Water + 1 Air | 1 Water + 1 Air |
| Working Height | 900–950 mm adjustable | 900–950 mm adjustable |
Applications in Nigeria
The Automatic Rotary Vial Washing Machine is extensively used in Nigerian pharmaceutical and injectable formulation industries, particularly in:
Pharmaceutical Manufacturing: Syrups, injectables, ampoules, and vials.
Biotech & Research Labs: Vials for vaccines, diagnostics, and research formulations.
Cosmetics: Small bottles for serums, essential oils, and lotions.
Industrial Hubs: Lagos, Aba, Port Harcourt, Kaduna, Ibadan, and Enugu.
Its high speed, precision cleaning, and versatility make it ideal for high-volume and medium-scale operations, improving production efficiency and maintaining strict hygiene standards.
Why Choose Technogen Enterprise in Nigeria
Local Market Expertise: Machines designed to meet Nigerian industrial and environmental conditions.
Durable Construction: Premium SS 316L and SS 304 materials ensure long service life.
High Efficiency: Up to 240 vials per minute, optimizing production lines.
Regulatory Compliance: CE-certified components and optional 21 CFR Part 11 compliance.
Customizable Options: Optional siliconisation, pre-inspection units, and auto-drain systems.
After-Sales Support: Technical assistance and training available in Lagos, Aba, Port Harcourt, Kaduna, and Ibadan.
Safety & Hygiene: Polycarbonate covers, emergency switches, and aseptic valves ensure operator safety and product integrity.
Advantages for Nigerian Businesses
High Throughput: Capable of cleaning up to 240 vials per minute.
Superior Hygiene: Multiple internal and external washes ensure sterile, contaminant-free vials.
Energy and Water Efficiency: Advanced filtration and optional water recycling minimize utility consumption.
Versatility: Handles multiple vial sizes and neck diameters with minimal adjustments.
Automation Ready: PLC-HMI interface, pre-inspection table, and pneumatic lifting improve production efficiency.
Operational Safety: Emergency switches and pressure/temperature interlocks protect operators.
For Nigerian pharmaceutical manufacturers seeking reliable, efficient, and high-capacity vial washing solutions, the Automatic Rotary Vial Washing Machine from Technogen Enterprise offers unparalleled performance. Designed for industrial hubs in Lagos, Aba, Port Harcourt, Kaduna, Ibadan, and other key Nigerian cities, it combines high-speed rotary motion, precise internal and external cleaning, advanced automation, and regulatory compliance.
Invest in the TGVW-R Series Automatic Rotary Vial Washing Machine to achieve superior hygiene, optimized production, and cost efficiency for your injectable and pharmaceutical operations in Nigeria.
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