Automatic Tunnel Type Linear Vial Washing Machine For Nigeria
Automatic Tunnel Type Linear Vial Washing Machine Details
Technogen Enterprise is a distinguished manufacturer, supplier, and exporter of advanced Automatic Tunnel Type Linear Vial Washing Machines, specifically engineered for pharmaceutical and injectable formulation plants across Nigeria. This machine is designed for linear intermittent motion to ensure thorough cleaning of both internal and external surfaces of vials and small glass bottles.
With speeds ranging from 50 to 400 vials per minute, this machine is suitable for both small-scale production units and high-volume industrial operations in Nigerian pharmaceutical hubs like Lagos, Aba, Port Harcourt, Kaduna, and Ibadan. Its robust construction, coupled with high-precision cleaning cycles, ensures hygiene, reliability, and efficient production throughput.
Equipped with three AISI 316L stainless steel tanks—one each for re-circulated water, DM water, and WFI water—this vial washing machine provides a comprehensive cleaning solution. It incorporates 10 internal washes and 2 external washes, ensuring complete removal of contaminants, residues, and particulates, making it ideal for injectable and sensitive pharmaceutical products.
Key Features and Benefits
Our Automatic Tunnel Type Linear Vial Washing Machine offers state-of-the-art features designed to meet the stringent demands of Nigerian pharmaceutical manufacturers:
CGMP Model Compliance: Ensures adherence to Good Manufacturing Practices for high-quality hygiene standards.
Premium SS 304 Construction: Machine body built from high-grade stainless steel for corrosion resistance and long-term durability.
Robust and Continuous Operation: Sturdy machine construction allows trouble-free, uninterrupted production.
Independent Worm Gearbox & Motor: Separate drives for machine and conveyor improve efficiency and reduce wear.
Three-Water System: Includes Recycled Water Wash, Purified Water (DM) Wash, and WFI Wash followed by sterile compressed air for optimal vial cleaning.
High-Pressure Spray Nozzles: Ensure effective internal and external cleaning of all vial sizes.
Electrically Controlled Spray Zones: Adjustable wash duration for each zone to meet production requirements.
Three SS 316L Tanks with Centrifugal Pumps: Provides separate tanks for each water type for reliable operation.
Four Glycrine-Filled Pressure Gauges: Monitor DM water, WFI water, recycled water, and compressed air for safe and efficient operation.
No Change Parts Required for 5–30 ml Vials: Easy handling of standard vial sizes without downtime.
All Wetted Parts in SS 316: Ensures chemical resistance and hygiene for pharmaceutical-grade cleaning.
Customizable Washing Sequence: Adjust sequence as per client requirements to optimize water and energy usage.
Water Recycling Arrangement: Optional system for reduced consumption, suitable for Nigerian facilities facing water scarcity.
Inbuilt Infeed SS-304 Wiremesh Conveyor: Provides smooth and controlled vial feeding.
Variable Frequency Drive (VFD): Allows precise speed control for different production requirements.
Safety Features: Emergency switches on the control panel and outfeed ensure operator protection.
Direct Outfeed Options: Connect directly to sterilizing tunnel or collect in trays for integrated production lines.
CE-Certified Electronics & Electricals: Guarantees high-quality, reliable operation compliant with international standards.
Advanced Features & Add-Ons
To enhance automation, productivity, and quality control for Nigerian pharmaceutical manufacturers, the machine can include:
PLC with Touchscreen HMI: Intuitive control system for monitoring and adjusting operations.
Pneumatic Vial Lifting Device: Facilitates smooth vial feeding and reduces operator fatigue.
Pre-Inspection Station: Equipped with top glass and bottom light for visual inspection of vials.
Wiremesh Conveyor: 1-meter length with 475 mm working width for smooth vial transfer.
Conical Tray System: Matches and fits infeed conveyor for seamless integration.
Ultrasonic Wash: Optional deep cleaning for stubborn residues.
21 CFR Part-11 Compliance: Ensures electronic records and signatures meet pharmaceutical regulatory standards.
Washing Sequence
The Automatic Tunnel Type Linear Vial Washing Machine ensures complete sanitation through a multi-stage cleaning process:
Internal Washes: 10 high-pressure internal washes for complete contamination removal.
External Washes: 2 external washes to achieve spotless vial exteriors.
Customizable Sequence: Wash cycles can be modified to suit vial type, production volume, and cleaning requirements.
Technical Specifications
| Parameter | TGVW-60T | TGVW-120T | TGVW-240T | TGVW-300T | TGVW-400T |
|---|---|---|---|---|---|
| Speed | Up to 60 Vials/Minute | Up to 120 Vials/Minute | Up to 240 Vials/Minute | Up to 300 Vials/Minute | Up to 400 Vials/Minute |
| Conveyor Height | 750 ± 50 mm | 750 ± 50 mm | 750 ± 50 mm | 750 ± 50 mm | 750 ± 50 mm |
| Washing Sequence | 10 Internal Washes, 2 External Washes | 10 Internal Washes, 2 External Washes | 10 Internal Washes, 2 External Washes | 10 Internal Washes, 2 External Washes | 10 Internal Washes, 2 External Washes |
| Working Direction | Left to Right | Left to Right | Left to Right | Left to Right | Left to Right |
| Input Vial Size | 5–30 ml (no change parts) | 5–30 ml | 5–30 ml | 5–30 ml | 5–30 ml |
| Tanks | 3 x AISI 316L Tanks (Re-circulation, DM, WFI) | 3 x AISI 316L | 3 x AISI 316L | 3 x AISI 316L | 3 x AISI 316L |
| Number of Filters | Recycled Water, DM Water, WFI Water, Compressed Air | Same | Same | Same | Same |
| Air Consumption | 10–50 CFM (depending on model & vial size) | 10–50 CFM | 10–50 CFM | 10–50 CFM | 10–50 CFM |
| Water Consumption | 90–400 LPM | 90–400 LPM | 90–400 LPM | 90–400 LPM | 90–400 LPM |
| Power Requirement | 2–7 HP, 440 V, 3 Phase, 50 Hz | 2–7 HP | 2–7 HP | 2–7 HP | 2–7 HP |
| Electrical Connection | 415 V, 3 Phase, 50 Hz, 4-core wire | Same | Same | Same | Same |
Applications in Nigeria
This machine is highly suitable for Nigerian pharmaceutical, biotechnology, and injectable formulation industries. Key applications include:
Pharmaceutical Plants: Syrups, injectables, liquid medications, and ampoules.
Biotech Labs: Vials for research and laboratory formulations.
Cosmetic Industry: Small bottles for lotions, serums, and oils.
Industrial Hubs: Widely used in Lagos, Aba, Port Harcourt, Kaduna, Ibadan, and Enugu for high-efficiency vial washing.
Its flexibility, speed, and high precision make it ideal for both high-volume production plants and medium-scale operations in Nigeria’s industrial belt.
Why Choose Technogen Enterprise for Nigeria
Market-Specific Solutions: Machines designed for operational conditions in Nigeria.
High Durability: Premium stainless steel construction for long-lasting use.
Energy Efficiency: Optimized power consumption suitable for local energy supply.
Customizable Options: Water sequences, speed, and add-on features tailored for client needs.
Technical Support in Nigeria: Training, maintenance, and after-sales support for Lagos, Aba, Kaduna, Port Harcourt, and other industrial hubs.
Compact & Modular: Easy integration into existing production lines with minimal footprint.
Compliance & Safety: CE-certified components with emergency switches and hygienic design.
Advantages for Nigerian Businesses
High Productivity: Clean up to 400 vials per minute, increasing operational efficiency.
Superior Hygiene: Multiple internal and external washes ensure pharmaceutical-grade cleanliness.
Water & Energy Saving: Optional water recycling and efficient wash cycles reduce utility costs.
Operator Safety: Emergency switches and CE-certified components ensure safe operation.
Versatility: Handles multiple vial sizes with minimal change parts.
Automation Ready: PLC-HMI, pre-inspection station, and pneumatic lifting improve workflow.
Conclusion
For Nigerian pharmaceutical manufacturers seeking reliable, efficient, and high-capacity vial washing solutions, the Automatic Tunnel Type Linear Vial Washing Machine by Technogen Enterprise is the ultimate choice. Designed for Lagos, Aba, Port Harcourt, Kaduna, Ibadan, and other industrial hubs, it combines high-speed operation, customizable wash sequences, robust construction, and optional automation features for optimal productivity.
Upgrade your injectable and pharmaceutical production line with Technogen Enterprise’s TGVW Series, designed to deliver superior cleaning, operational efficiency, and compliance with international hygiene standards for the Nigerian market.
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